20250930 Spinner: Top Revolving Light New PCB Design pt.3

20250930 Spinner: Top Revolving Light New PCB Design pt.3

The SMD LEDs I ordered some time ago has arrived just today. I have finished quite a lot of them and well, its either that or I’ve kept them somewhere else and forgot all about it.

It’s a mixture of 0805 Whites and Warm Whites along with some 1206 Warm Whites.
By now, I can identify which LED is which due to the colour of the phosphor coating on the resin cover (lens?). On a White LED, the lens is pale yellow in colour while for the Warm White, it is a rich yellow.
All soldered and this took me quite a long time, even with a soldering jig, which is a pair of reverse twezzers
20250930 Spinner: Top Revolving Light New PCB Design pt.3
The maximum height of a 0805 SMD LED is about 2.0mm. Although this means there is a lot of space inside the 4.5mm ceiling, I have yet to solder the 6 cables.

20251020 Update

Instead of creating a new post, I am going to put it here. 20 days later, the soldering is completed. It took me that long because we had a huge issue at my Day Job. Everyone was busy trying to get everything back up to spec so that we can re-open again. And with today’s Public Holiday, I was able to solder the wires to the PCB, which was a simple 10 to 15 minutes job.

I soldered 5+1 cables into the 8mm PCB. The soldering is quite simple but it needs to be fast. The first preparation would be to tin the ends of the cables and then coat the PCB with some solder flux. The flux cleans and helps the solder to flow easily. Do note that I am using a 30W soldering iron with a pencil tip which helps a lot on the process. And I need to cut my fingernail…

The ‘Something wrong” Problem

Sorry that this is a very short Video as I want to go straight to the point

The Video above more of less shows how the top revolving siren works. But if you look at the Video closely, you will notice that the sequence has an issue at the 10 o’clock position. After looking at it in more detail, it seemed that the revolving siren actually uses SIX LEDs and not Five. This important detail somehow escaped me when I was revisiting the Project after so many years. I kept thinking that the circuit was from the smaller two microcontrollers which has only 5 outputs. Instead, it was from the bigger microcontroller.

Why is it taking so long?

Once again, I am going on a rant here because of my habit and circumstances of rotating Projects in Cold Storage while I tackle another. Coupled with misplaced notes and my memory, this causes a lot of stupid delay and costs. For this Project, it would have been completed sometime in 2020, Pandemic or no. However, this is not possible since I have to make sure my Day Job is still there and also, Life. I wished I had the resources to get a few Engineers on Board to complete the Projects to fruition even though the monetary compensation is negligible.

The previous PCB design is now superseded since it only has slots for 5 SMD LEDs. I re-designed the replacement which now has SIX slots but it does look a little cramped.

Posted in A Piscean Works Blog, Blade Runner, Cars, Computers, EaglePCB7.77, Electronics, Flowcode, Fujimi, JLCPCB, Lighting, Microchip PIC, Microcontroller, Model Kits, Modifications, Printed Circuit Board, Programming, Scale Lighting, Scale Models, Sci-Fi, Spinner.

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